Smart Plants

Smart Continuous Catalytic Reforming Unit

• 1. Sudden drop in RON
• 2. Fluctuations in naphta feed quality
• 3. Shift in burn zone temperature profile
• 4. Inadequate recycle gas to feed ratio
• 5. Debutanizer loss of control

Smart Continuous Catalytic Reforming Unit

• 1. Sudden drop in RON
• 2. Fluctuations in naphta feed quality
• 3. Shift in burn zone temperature profile
• 4. Inadequate recycle gas to feed ratio
• 5. Debutanizer loss of control

Smart Sulfur Recovery Unit

• 1. Poor sulfur conversion
• 2. Inadequate acid gas to air ratio
• 3. Low first reactor feed temperature
• 4. High deposits in catalyst bed
• 5. Waste heat boiler tube leak

Smart Crude Distillation Unit

• 1. Flooding in crude column
• 2. Off-spec naphta
• 3. Low naphta production
• 4. High flaring from crude unit overhead separator
• 5. High salts contents in desalter

Smart Amine Unit

• 1. Poor sweetening
• 2. Foaming in amine contactor
• 3. High amine losses
• 4. High lean loading
• 5. Excessive corrosion

Smart hydrocracker unit

• 1. Catalyst poisoning & deactivation
• 2. Low product yield
• 3. Low H2 to HC ratio
• 4. Poor separation performance
• 5. Low hydrocracking

Smart LNG plant

• 1. Low plant thermal efficiency
• 2. Energy over-consumption
• 3. High emissions
• 4. High power consumption
• 5. High refrigerant losses